Bar-coded Production Control
The Production Control module is designed to help Apparel and Soft Goods manufacterers gain complete
control over Work In Progress and Labour Costs. As the system is industry specific, all information can be defined for Colour, Length (Fit) and Size for each finished product. All data entry, reporting and enquiry facilities analyse information using this Colour, Length, Size matrix.
Cash tied up in Work In Progress, is not working for you. The Production Control
module provides the accurate information and forecasting required to enable you to
reduce WIP stock and free up your capital. Improved control systems will reduce the
costs of regular stock taking.
Collecting production information and collating meaningful reports is time consuming.
The Production Control module enables you to gain accurate and timely management information
on both labour costs and WIP movements from a single input. Daily pay slips can be issued
to your operators first thing the following day. Section and Factory efficiencies and Cost
Per SM will be on your desk in time for you to react. Accurate WIP tracking will enable you
to achieve quick response in production.
The use of BAR CODE Technology removes clerical error and improves payroll accuracy.
The on line verification and update of work tickets enables a complete production and
labour cost control system to be provided in less than the time usually taken to process
a payroll only.
The system incorporates the following essential features,
developed specifically for Apparel Companies: -
– By Colour, Length, Size
Work Study Database – Manual entry or import synthetics (eg; GSD, CME, Ideal Line Balancing)
Cutting Instruction – Over colour, length and size
Production Scheduling – Against completion dates, decides priorities
Work Ticket Production
Work Ticket Entry – Single entry point for WIP and Piecework Payroll
On Screen Enquiries – WIP summary, lagging bundles, etc.
Management Reports – Cut exceptions, WIP in/through operation, WIP in/through dept.
WIP Stock Control – Complete transaction audit trail
Piecework Payroll – Attended minutes, down time, SMS, on & off standard, earned pay, off standard pay, overtime premium
Materials Requisition List – For each production order (if the Raw Materials module is in use)
WIP valuation reporting
Your Company benefits from: -
– Single input for both Payroll and Production
Reduced Clerical Errors
Faster Access To Information – Immediate on screen access to Production Orders and their progress. Immediate on screen access to related Production Plans. Immediate on screen access Operator and Payroll information.
Reduced WIP Stock Levels
Improve Line Balancing
Reduced Stock Take Costs – Accurate WIP reduces the need for stock taking
Reduced Excess Costs
Improved Cash Flow
Reduced Garment Losses
Improved Morale – Improved payroll accuracy, improved information to operators
- Reduced Administration Costs
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